Building a Datacenter for Manufacturing Growth

One of the major manufacturing companies was running its operations on a 15-year-old data center and outdated IT systems. An upgrade was required to enhance their performance and reduce their cost through future scaling—but downtime was not an option. Orbit Techsol built a new data center adjacent to the existing facility and updated the company’s IT systems to facilitate zero-downtime migrations.

Zero Impact

On live

production systems

15-Year

Legacy eliminated

in a single phase

5000 sq ft

DC built in
just 6 months

Client Background

The client is a large manufacturing enterprise dependent on continuous IT availability for production and business operations. While the business was expanding, its data center and IT systems had reached end-of-life, resulting in performance limitations, higher costs, and increased operational risk.

The Challenge

  • 15-year-old data center with outdated power, cooling, and civil infrastructure

  • 10–12-year-old IT equipment affecting application performance

  • Structural limitations preventing in-place modernization

  • High operational costs and low energy efficiency
  • Critical requirement to maintain uptime during migration

The Solution

01
Designed and built a brand-new 5,000 sq. ft.
data center in just 6 months.
02
Executed end-to-end delivery covering civil,
electrical, smart racks, and passive infrastructure.
03
Deployed 16 Vertiv Smart Racks for optimized
space and monitoring.
04
Refreshed IT systems with Nutanix HCI, HPE,
compute, and Commvault backup.

The Result

Zero Downtime, Maximum Growth

 

Orbit helped the client transition from an aging data center to a modern, scalable infrastructure without disrupting day-to-day operations. The entire build and migration were completed in just six months, achieving a 100% infrastructure refresh while ensuring uninterrupted business continuity.

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